IQ-CAL-010REV 0NOT A CERTIFICATE
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IQ-CAL-010 · Rev 0 Indicative · 11/11/2026 · Not a certificate

INPUTS + RESULTSUNITS AS TABULATED

IQ Engineering Group · Sydney · IQ-CAL-010 · Engineering quick-reference desk · millimetres, kN, kNm, MPa unless noted

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7 tables in Bolts + fasteners. LOAD EXAMPLE searches M20 across the desk. Where a topic has more than one standard, pick it on the card.

AS 1275 · ISO 898-1 · ISO 4014/4017#bolt-dims

Metric coarse bolts — d, pitch, As, An, tap, AF

Sized mmp mmAs mm²An mm²TapAF
M66120.128.3510
M881.2536.650.36.813
M10101.55878.58.516
M12121.7584.3113.110.218
M16162157201.11424
M20202.5245314.217.530
M24243353452.42136
M27273459572.62441
M30303.5561706.926.546
M363648171017.93255

Australian / ISO metric coarse. Structural 8.8 is this thread.

  • M20: d 20, p 2.5, As 245 mm², An 314 mm², tap 17.5, AF 30.
  • Use As whenever threads are in the shear plane — the usual conservative assumption.
  • Spanner AF is across-flats of the hex. A 30 mm socket on M20; 36 mm on M24.

AS 4100 Table 14.3.5#holes

Bolt holes — standard, oversize, short slot, long slot

BoltStandard dhOversizeShort slotLong slot
M12141614 × 1814 × 30
M16182018 × 2218 × 40
M20222422 × 2622 × 50
M24263026 × 3226 × 60
M30333633 × 4033 × 75
M36394239 × 4639 × 90

kh = 1.00 standard, 0.85 oversize/short slot, 0.70 long slot. Use standard holes in the direction of force where possible.

  • M20 standard hole is 22 mm. Oversize 24 mm. Short slot 22 × 26. Long slot 22 × 50.
  • kh reduces friction capacity: 1.00 / 0.85 / 0.70. Do not mix hole types in the direction of force without checking kh.
  • A slotted hole is for erection, not for sliding in service unless the connection is designed as a slotted joint.

AS 4100 cl. 9.6 / 14.3.5 · IQ-CAL-009#edge-pitch

Edge distance and pitch — practical minima

Bolte rollede sawn / flamee shearedp minp preferred
M121520253045
M162025304060
M202530355070
M243040456090
M3040455575100
M3645556590100

Values in mm, hole centre to edge. p max ≈ 15t (compression) or 32t (tension), capped. Gauge lines on UB/UC: see bolt-spacing tool.

  • M20: 25 mm to a rolled edge, 30 mm sawn, 35 mm sheared. Preferred pitch 70 mm, minimum 50 mm.
  • Gauge on a 310UB flange is typically 90 mm. Check IQ-CAL-009 before punching.
  • End distance along a member is not the same as edge distance to a rolled flange — use the matching row.

ISO 7089 · AS 1237.1#washers

Plain washers ISO 7089 (200 HV)

BoltID ≈ mmOD mmt mm
M66.4121.6
M88.4161.6
M1010.5202
M1213242.5
M1617303
M2021373
M2425444
M2728504
M3031564
M3637665

Structural assemblies: use the washer specified with the bolt set (AS/NZS 1252.1). Do not substitute a thin commercial washer under a tensioned head.

ISO 898-1:2013#proof

ISO proof load Fp and min tensile Fm — class 8.8 / 10.9

Size8.8 Fp kN8.8 Fm kN10.9 Fp kN10.9 Fm kN
M1248.967.47087.7
M1691125.6130.3163.3
M20147203.4203.4254.8
M24211.8293293367.1
M27275.4381381477.4
M30336.6465.6465.6583.4
M36490.2678.1678.1849.7

Fp = Sp As, Fm = Rm As. 8.8: Sp 580 MPa (d≤16) / 600 (d>16), Rm 800/830. 10.9: Sp 830, Rm 1040. Snug commercial work is often 65% of proof — not Nti.

AS 4100 Table 15.2.5.1#nti

AS 4100 specified pretension Nti

Size8.8 kN10.9 kN
M1695130
M20145190
M24210270
M30335445
M36490650

M12 is not a pretensioned structural size in this table. Part-turn and DTI are the methods; torque is not a substitute unless a qualified k-factor procedure is used.

  • M20 8.8 Nti = 145 kN. M24 8.8 Nti = 210 kN. M20 10.9 Nti = 190 kN.
  • TF / TB connections use Nti in the slip check. Snug 8.8/S does not.
  • Torque is a site convenience, not the Standard method. Use IQ-CAL-008 if a k-factor procedure is specified.

AS 4100 cl. 9.2 · AS 3990#phi-bolts

Bolt design — AS 4100 φ and AS 3990 allowables

QuantityAS 4100AS 3990 (WSD)
φ bolts0.80— (allowable)
Tensionφ Ntf = 0.80 fu As0.33 fu As
Shear, threads in planeφ × 0.62 fu kr As ns0.21 fu As ns
Shear, shank in planeφ × 0.62 fu kr An ns0.25 fu An ns
Combined N and V(V*/φVf)²+(N*/φNtf)² ≤ 1V/Vall + N/Nall ≤ 1.0 typical

kr = 1.0 for standard holes. Threads in the shear plane is the usual conservative assumption unless the grip is detailed otherwise.

  • Worked 8.8, ns=1, threads in, kr=1. φNtf = 0.80×830×As/1000. φVf = 0.80×0.62×830×As/1000. AS 3990 Nall = 0.33 fu As, Vall = 0.21 fu As.
  • M20 8.8: φNtf 162.7 kN, φVf 100.9 kN. AS 3990 Nall 67.1, Vall 42.7. 4100 is about 2.4× the 3990 allowable in tension.
  • Do not mix φ from AS 4100 with AS 3990 allowables in the same check. Existing plant is often still on 3990 (WSD).
CALCULATE · size, grade, standard
SizeAs mm²φNtf 4100φVf 4100Nall 3990Vall 3990
M1284.356.034.723.114.7
M16157.0104.264.643.027.4
M20245.0162.7100.967.142.7
M24353.0234.4145.396.761.5
M27459.0304.8189.0125.780.0
M30561.0372.5231.0153.797.8
M36817.0542.5336.3223.8142.4

M20 8.8 · fu 830 MPa · ns = 1 · threads IN (As). AS 4100 φNtf 162.7 kN · φVf 100.9 kN. AS 3990 Nall 67.1 kN · Vall 42.7 kN. kN. φ = 0.80. kr = 1. Do not mix φ with 3990 allowables in the same check.

IQEG · Sydney · info@iqeg.com.au · 0433 597 205 · Investigate. Understand. Solve.

Rev 0 indicative calculation. Not certified engineering advice. Check mill tables and the current Standard.